Diamond wire has been used for many years by companies looking to cut very hard materials, particularly sapphire, into thin wafers. Producers needed a fast cutting method that minimized material loss and damage, and diamond wire delivered.

Takatori has taken decades of wire saw experience in hard materials and created a small, flexible wire saw designed to be mounted on an industrial robot to cut composite materials. This is a new cutting method for composites, and it offers certain advantages.

REDUCED DAMAGE

One of the greatest advantages of diamond wire is the reduction in damage. When cutting honeycomb materials, aggressive cutting methods can damage the workpiece. Delicate feathered edges can be difficult, particularly when cutting aluminum core. diamond wire can deliver uniquely low-impact cutting, delivering precise results even when cutting the most delicate parts. The reduced damage during cutting also reduces the need for hand-finishing, saving material and time.

When cutting carbon fiber, diamond wire cutting delivers a high quality cut while almost eliminating delamination, leaving behind a clean, straight cut without hanging fibers.



Diamond wire cutting can also be an effective solution for cutting sandwich panels, as it quickly cuts through both carbon fiber and various core materials.